Shell-and-tube heat exchangers

Our customised solutions

  • Testimonial - Björn Teichert
    Björn Teichert

    ‘Varied, flexible and reliable.’

    FUNKE makes a wide range of high-quality heat exchangers. Working in CP final assembly, I’m impressed with how varied our products are. And I can develop my soft skills and technical abilities every day.

Application

Our customer-oriented, individual solutions in the area of shell-and-tube heat exchangers find their main application in project business.

The focus throughout is always on the customer’s requirements for our products.

We look at the operating data, construction regulations and specifications in the course of project engineering and use this information to provide the optimal, thermodynamic apparatus.

We attach great importance to a technically and economically optimised solution, one that fully meets the requirements of the customer as well as our requirements for maximum plant safety and efficiency.

After all, at up to 600 bar operating pressure, every single welding seam counts.

In addition, strict quality controls from incoming goods to shipping ensure that the manufactured product meets your requirements with regard to function, quality and documentation.

Materials

  • Carbon steel and low temperature carbon steel
  • High-alloy steels such as
    1.4301, 1.4404, 1.4571, 1.4539
  • Duplex steels such as 1.4462
  • Non-ferrous metals such as
    CuZn28Sn, CuNi10Fe, CuNi30Fe
  • Other materials available on request

Maximum product sizes

  • Max. diameter 2,000 mm
  • Max. overall length 10,000 mm
  • Max. overall weight 35 t

 
 

Customised exterior and interior coating can be implemented for this product line. This also includes seawater- or acid-resistant coatings on the inner side of the tubes or tubesheets.

Our product lines

CP (TEMA type W)

CP (TEMA type W)

Design features

  • Solid design, with removable bare or finned tube bundle, easy to inspect
  • Sealing of the floating tube sheet by means of 2 gaskets and lantern ring with signal bore holes for leak detection

Applications

Globally used for liquid-to-liquid exchanger applications and for gas cooling. Good price performance ratio. Typical applications: Oil cooling in hydraulic systems, large motors and shipbuilding, for example as intercooler or after cooler for compressors or as condenser etc.

A-100 (TEMA typ W)

A-100 (TEMA typ W)

Design features

  • Removable bare tube bundle - 1-pass design - with floating tubesheet
  • Large range of standard sizes available

Application

Cooling and drying of process gases or compressed air. Used as intercooler or aftercooler for compressors or, in case of gas tubeside, as pipeline cooler in pipe line systems.

C-100 (TEMA type P)

C-100 (TEMA type P)

Design features

  • The removable tube bundle with ring gasket allows for a larger length difference due to differential thermal expansion between the shell and internal tubes
  • The tube bundle can be removed without removing the cover of the movable sheet
  • Available with 1, 2, 4 and 6 passes

Application

A universal heat exchanger suitable for the thermal treatment of diverse media, air or gases. Used as inter- or aftercoolers, etc.

C-200 (TEMA type M)

C-200 (TEMA type M)

Design features

  • Non-removable tube bundle with or without compensator in shell
  • Provides very good heat transfer performance through maximum exchange surface in shell
  • Available with 1, 2, 4 and 6 passes

Application

To cool and heat various media and for applications in diverse processes.

C-300 (TEMA type U)

C-300 (TEMA type U)

Design features

  • The removable U-tube bundle with ring gasket allows for a larger length difference due to differential thermal expansion between the shell and internal tubes
  • Available with 2, 4 and 6 passes

Application

Particularly suitable in high pressure areas to cool and heat various media. Used as steam generator and condenser as well as in processes with high temperature differentials, etc.

C-400 (TEMA type T)

C-400 (TEMA type T)

Design features

  • Removable tube bundle with a movable tubesheet fixed to the guide chamber
  • Tube bundle can be removed without removing the guide chamber
  • This version comes with a large inlet port at the bundle
  • Available with 1, 2, 4 and 6 passes

Application

For process coolers, inter- and aftercoolers for gas and air, vapour condenser. For applications mainly in the chemical industry.

C-500 (TEMA type S)

C-500 (TEMA type S)

Design features

  • Removable tube bundle guide chamber fixed into the clamp ring
  • Available with 2, 4 and 6 passes
  • Designed for high differential thermal expansion between the shell and internal tubes
  • Largest exchange surface with regard to comparable shell diameter of other types

Application

Satisfies the highest demands (e.g. high temperature differences) in the chemical industry and refineries. In addition to thermal treatment of liquid media, the C-500 can also be used to cool gases or air and as a steam condenser.

WRA (TEMA type M)

WRA (TEMA type M)

Design features

  • Designed as exhaust gas heat exchanger with thermal shield at gas inlet of fixed tube bundle
  • Inlet temperatures of up to 600° C
  • Available with 1- and 2-way passes
  • Easy to clean the flue gas side through the inspection cover

Application

Heat recovery from the exhaust gas of combustion engines such as gas, diesel or heavy oil engines.

The points described here show only a few of the possibilities of FUNKE. Our employees would be pleased to provide you with individual and expert advice.

Download

Brochure Shell-an-Tube Heat Exchangers

Brochure Shell-an-Tube Heat Exchangers

Contact

Kristin Böhm

Graduate Engineer

Kristin Böhm

Manager Shell-and-Tube HE
Sales & Thermal Design

FUNKE Wärmeaustauscher Apparatebau GmbH

Zur Dessel 1
31028 Gronau/Leine
Germany


T +49 (0) 51 82 / 582-16
F +49 (0) 51 82 / 582-48

Contact via E-Mail


Stefan von Kalben

Stefan von Kalben

Manager Shell-and-Tube HE
Sales & Thermal Design

FUNKE Wärmeaustauscher Apparatebau GmbH

Zur Dessel 1
31028 Gronau/Leine
Germany


T +49 (0) 51 82 / 582-89
F +49 (0) 51 82 / 582-48

This email address is being protected from spambots. You need JavaScript enabled to view it.

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